What slows throughput and operations.

The Challenge

One Line Down Stops Throughput

In pick-and-pack, one conveyor line down can back up an entire fulfilment operation within minutes.

Maintenance Hours Don't Match Shift Patterns

You run 24/7 with maintenance teams on standard shifts. A fault at 3 AM can wait until the next shift starts.

Equipment Condition Is Unknown at Shift Start

Without a health view, each shift starts blind. Breakdowns are discovered, not anticipated.

Parts Are Out of Stock or in the Wrong Place

When critical MHE fails, repair time doubles while the part is expedited.

How FacilityFlow helps

Start Each Shift With the Equipment Picture

Health scores refresh every 6 hours. The fault Kanban board, Overdue PPM and Critical Assets reports show what needs attention before the shift begins.

Out-of-Hours Faults Reach the Right Person

Faults arrive by phone, mobile app, email or QR scan at any hour. Skill-based auto-assignment checks availability, push notifications reach technicians and SLA escalation runs every 5 minutes.

Parts Reserved, Reorders Flagged

Spare parts are reserved for planned work and reorder-level checks flag low stock. ABC inventory classification is computed daily.

Shift Handover Without Gaps

Shift HOTO records handover items for open issues. The Shift-wise Handover and HOTO Pending Critical Carry-overs reports show what the incoming shift must pick up.

Capabilities

Key Outcomes

What FacilityFlow delivers for logistics and warehousing sites.

  • Equipment Health & Critical Assets

    Health score every 6 hours for conveyors, MHE and dock equipment, with sensor threshold alerts

  • Meter-Based PM

    PM by hours, cycles or production units for material handling equipment

  • Parts Reorder Checks

    Automatic reorder-level checks and ABC inventory classification

  • Shift Handover (HOTO)

    Handover items, acceptance and pending critical carry-over reports

Impact by the numbers

  • Metric 01
    5min
    SLA escalation cycle
    Open work orders are re-checked every 5 minutes.
  • Metric 02
    10
    Fault intake channels
    Phone, mobile app, email, QR and more.
  • Metric 03
    6hrs
    Health score refresh
    Equipment health is recalculated every 6 hours.
  • Metric 04
    9
    Work-order types
    Preventive, corrective, emergency and more.
Faq

Frequently asked questions

Protect throughput on every shift.

Book a logistics demo covering PM by cycles, out-of-hours dispatch and shift handover.

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