The Challenge

What's slowing down your throughput and operations.

MHE and conveyor failure stops throughput immediately.

In a pick-and-pack environment, one conveyor line down can back up an entire fulfilment operation within minutes. Reactive maintenance is not an option.

Maintenance windows don't align with shift patterns.

You're managing 24/7 operations with maintenance teams on standard shifts. Failures at 3 AM wait until the next shift starts.

You don't know which equipment is at risk before the shift begins.

Without predictive intelligence, your team starts every shift blind. Breakdowns are discovered, not anticipated.

Spare parts aren't where they need to be.

When critical MHE fails, the part is either out of stock or in the wrong location. Repair time doubles while parts are expedited.

FacilityFlow Solves This

Failures predicted before the shift starts.

MIRA runs nightly scans across all MHE, conveyor systems, dock doors, and facility equipment. At 6 AM, MIRA's briefing includes every asset at failure risk for the coming shift — with pre-raised work orders.

24/7 coverage without a 24/7 maintenance team.

MIRA monitors equipment around the clock. When an anomaly is detected at 2 AM, MIRA doesn't wait for morning — she raises a work order, alerts the on-call technician, and logs the incident.

Parts ready before the job starts.

MIRA monitors spare part consumption against equipment failure risk and triggers purchase requests before stockouts occur. Parts are pre-positioned at the right location for high-risk assets.

Shift handovers without the gaps.

MIRA's HOTO (Handover-Takeover) module summarises every open issue at shift end — prioritised by operational impact — and ensures the incoming shift team starts informed, not blind.

Capabilities

Key Outcomes

What FacilityFlow delivers for the logistics and warehousing sector.

  • MHE & Conveyor Monitor

    Continuous telemetry monitoring of conveyor lines, sorting machinery, and dock doors

  • Nightly Risk Scanning

    Every-shift predictive scanning of material handling equipment

  • Parts Reorder Trigger

    Consumption-driven inventory planning and predictive parts positioning

  • Shift Handover (HOTO)

    Daily shift summaries of work orders, safety permits, and pending alerts

Impact by the numbers

70%
Downtime cut
Unplanned MHE/conveyor failures prevented
0
Out-of-hours lag
Immediate automated alerts and dispatches
15%
PM cost savings
With condition-based predictive intervals
48hours
Deployment speed
To go live on your first warehouse

Protect your throughput. Prevent your next breakdown.

Book a logistics demo or view our predictive ROI model.

Book a Demo