Breakdowns Disrupt Planned Work
An emergency callout pulls technicians off planned tasks and stops production. Without clear equipment history, repeat faults go unnoticed and the same machine fails again.
FacilityFlow is a CMMS and Integrated Facility Management platform that helps manufacturing teams move from breakdown repair to planned maintenance. It runs PM by calendar or machine meter, scores equipment health, and tracks OEE, MTBF and MTTR across every plant.
No commitment Fixed-fee Discovery Response within 4 hours
An emergency callout pulls technicians off planned tasks and stops production. Without clear equipment history, repeat faults go unnoticed and the same machine fails again.
PM schedules run by calendar or by meter: hours, cycles or production units. Versioned checklists, CLITA routines and condition-based PM keep work tied to how equipment is used.
Fixed intervals ignore how hard equipment has worked. Hours, cycles and production units sit in separate sheets, if they are tracked at all.
An equipment health score is recalculated every 6 hours from sensor readings, maintenance compliance, age and failure history. OEE, MTBF, MTTR and repeat-fault reports show where to act first.
Instrument calibration, permits to work, LOTO and inspection records live in different files. A factory inspection or ISO audit turns into a search for evidence.
Permit to work, LOTO isolation, MSRA and gas tests are part of the workflow before work starts. Calibration records with As-Found and As-Left readings and certificates stay linked to each instrument.
A repair waits for a part nobody reordered. Stock, work orders and purchasing live in different systems.
Spare parts are reserved automatically for planned work, and reorder-level checks flag low stock. Parts, labour and costs post to ERPNext accounting with no re-keying.
An emergency callout pulls technicians off planned tasks and stops production. Without clear equipment history, repeat faults go unnoticed and the same machine fails again.
Fixed intervals ignore how hard equipment has worked. Hours, cycles and production units sit in separate sheets, if they are tracked at all.
Instrument calibration, permits to work, LOTO and inspection records live in different files. A factory inspection or ISO audit turns into a search for evidence.
A repair waits for a part nobody reordered. Stock, work orders and purchasing live in different systems.
PM schedules run by calendar or by meter: hours, cycles or production units. Versioned checklists, CLITA routines and condition-based PM keep work tied to how equipment is used.
An equipment health score is recalculated every 6 hours from sensor readings, maintenance compliance, age and failure history. OEE, MTBF, MTTR and repeat-fault reports show where to act first.
Permit to work, LOTO isolation, MSRA and gas tests are part of the workflow before work starts. Calibration records with As-Found and As-Left readings and certificates stay linked to each instrument.
Spare parts are reserved automatically for planned work, and reorder-level checks flag low stock. Parts, labour and costs post to ERPNext accounting with no re-keying.